logo
news

Protocase Guide Choosing Stainless Steel for Longlasting Enclosures

November 13, 2025

Imagine this scenario: in harsh industrial environments, the housing of precision electronic equipment endures daily exposure to corrosive substances. An improper material selection could range from merely affecting the device's appearance to causing severe internal component damage, resulting in significant economic losses. How then can one select an ideal material that combines durability with effective corrosion resistance for universal enclosures? The solution lies in stainless steel, as detailed in comprehensive material selection guidelines.

Technical Insight: Stainless Steel as the Superior Enclosure Material

Recent technical guidance highlights stainless steel's advantages for universal enclosures. This material matches ordinary steel's rigidity while demonstrating superior strength and corrosion resistance, making it an exceptional solution for corrosive environments. Unpainted stainless steel enclosures undergo specialized "passivation" treatment—using citric acid to remove iron impurities that could cause rust spots—thereby enhancing their corrosion-resistant properties.

Key Advantages of Stainless Steel
  • Exceptional Corrosion Resistance: The primary benefit of stainless steel lies in its outstanding ability to withstand corrosion, ensuring long-term stability in various challenging environments. This proves crucial for enclosures requiring prolonged exposure to moisture, chemicals, or other corrosive substances.
  • High Strength and Rigidity: Stainless steel maintains impressive strength while providing sufficient rigidity to protect internal components from external impacts and pressure. This characteristic proves particularly valuable for applications requiring load-bearing capacity or vibration resistance.
  • Ease of Fabrication and Forming: With excellent machinability and formability, stainless steel accommodates various manufacturing processes including cutting, bending, and welding to create complex enclosure shapes. This versatility offers designers greater freedom to meet diverse application requirements.
  • Aesthetic Appeal: The material's smooth surface projects modernity and professionalism, enhancing product appearance. Additionally, stainless steel accepts various surface treatments like polishing or brushing to satisfy different aesthetic preferences.
  • Simple Maintenance: Stainless steel's non-porous surface resists dirt accumulation and facilitates easy cleaning, maintaining long-term cleanliness. This characteristic proves essential for applications with stringent hygiene requirements such as food processing or medical equipment.
Surface Treatments and Fastener Selection for Stainless Steel Enclosures

To accommodate different application needs, stainless steel enclosures can receive various surface treatments:

  • Powder Coating: Offers multiple color and texture options to enhance appearance while providing additional protective layers.
  • Passivation: Uses citric acid to remove surface iron impurities, improving corrosion resistance while preserving the metal's natural luster.
  • Brushing: Creates fine surface textures that increase visual appeal while reducing fingerprint and stain visibility.

For fasteners, stainless steel components and pressed nuts (PEMS) are typically recommended to ensure consistent corrosion resistance throughout the assembly.

Welding Characteristics

Stainless steel demonstrates excellent weldability through various methods. Note that brushed finishes may affect welding quality, requiring proper surface preparation before joining.

Available 304 Stainless Steel Specifications

The current inventory includes the following 304 stainless steel specifications (A240 TP304 2B):

Gauge Dimensions (mm) Dimensions (inches) Thickness (mm) Thickness (inches) Thickness Tolerance (mm) Thickness Tolerance (inches)
24 gauge 1,219.20 x 2,438.40 48" x 96" 0.64 0.025" ±0.08 ±0.003"
22 gauge 1,219.20 x 2,438.40 48" x 96" 0.79 0.031" ±0.10 ±0.004"
20 gauge 1,219.20 x 2,438.40 48" x 96" 0.97 0.038" ±0.10 ±0.004"
18 gauge 1,219.20 x 2,438.40 48" x 96" 1.27 0.05" ±0.13 ±0.005"
16 gauge 1,219.20 x 2,438.40 48" x 96" 1.60 0.063" ±0.15 ±0.006"
14 gauge 1,219.20 x 2,438.40 48" x 96" 1.98 0.078" ±0.18 ±0.007"
12 gauge 1,219.20 x 2,438.40 48" x 96" 2.77 0.109" ±0.23 ±0.009"
Widespread Applications of 304 Stainless Steel

304 stainless steel has become one of the most widely used variants due to its excellent corrosion resistance and workability. It serves as an ideal choice for applications requiring one or more of these characteristics:

  • Corrosion Resistance: Withstands various corrosive media to ensure long-term operational stability.
  • Product Contamination Prevention: Smooth surfaces inhibit bacterial growth, making it suitable for industries with strict hygiene requirements like food processing and healthcare.
  • Oxidation Resistance: Maintains integrity in high-temperature environments without significant oxidation.
  • Workability: Accommodates diverse machining methods for creating various components.
  • Superior Formability: Facilitates bending, stretching, and other forming operations.
  • Visual Appeal: Polished surfaces project modern, professional aesthetics.
  • Maintenance Ease: Resists staining and simplifies cleaning procedures.
  • High Strength-to-Weight Ratio: Combines durability with lightweight properties for weight-sensitive applications.
  • Low-Temperature Performance: Retains strength and toughness in freezing conditions.
  • Material Variety: Available in multiple forms including sheets, tubes, and rods.
Specification Notes

The listed specifications follow U.S. stainless steel sheet manufacturer standards for thickness, which may differ from British standards with some exceptions. Material data reflects industry-standard nominal thicknesses as provided by suppliers.