logo
news

PPGI Vs PPGL Key Differences for Factory Coated Steel Selection

November 10, 2025

PPGI vs PPGL: A Comprehensive Comparison for Industrial Roofing

In industrial construction, factory buildings serve as the operational backbone where roofing materials directly impact structural integrity and longevity. Among available options, pre-painted steel sheets have emerged as a preferred choice due to their balanced performance and cost-effectiveness. However, the distinction between PPGI (Pre-Painted Galvanized Iron) and PPGL (Pre-Painted Galvalume) often creates confusion among buyers.

1. Core Material Differences: Galvanized vs Galvalume

The fundamental distinction lies in their base materials:

PPGI: Galvanized Steel Base

PPGI utilizes hot-dip galvanized steel (GI) as its substrate, featuring a protective zinc coating that sacrificially corrodes to protect the underlying steel. Key characteristics include:

  • Lower production costs due to simpler manufacturing processes
  • Superior weldability for easier fabrication
  • Moderate corrosion resistance suitable for standard environments
PPGL: Galvalume Steel Base

PPGL employs a 55% aluminum, 43.4% zinc, and 1.6% silicon alloy coating that delivers enhanced protection through:

  • Aluminum's dense oxide layer preventing corrosive penetration
  • Zinc's sacrificial corrosion mechanism
  • Silicon's role in improving coating adhesion and scratch resistance
2. Lifespan Comparison: Corrosion Resistance

Environmental factors significantly influence material longevity:

Factor PPGI Performance PPGL Performance
Standard Service Life 10-15 years 30+ years (3× PPGI)
Humidity Resistance Moderate Excellent
Salt Spray Resistance Limited Superior
Industrial Atmosphere Requires protection High resistance
3. Physical Properties
Weight Advantage

The aluminum component in PPGL creates a lighter material (350g/m² vs 200g/m² for 0.6mm thickness), offering benefits in:

  • Transportation efficiency
  • Installation simplicity
  • Structural load reduction
Surface Quality

PPGL demonstrates superior surface smoothness due to aluminum's coating properties, resulting in:

  • Enhanced aesthetic appeal
  • Improved cleanability
  • Better paint adhesion without pretreatment
4. Performance Characteristics
Property PPGI PPGL
Heat Resistance Standard Up to 315°C
Cut Edge Protection Good Requires sealing
Electrical Conductivity Standard Enhanced
5. Application Considerations
Geographic Suitability
  • PPGI: Optimal for arid climates (e.g., Middle East, northern territories)
  • PPGL: Recommended for tropical/coastal regions with high humidity and salt exposure
Specialized Uses

PPGL's thermal properties make it suitable for:

  • Chimney systems
  • High-temperature equipment
  • Lighting fixtures
6. Cost Analysis

PPGL typically commands a 3-11% price premium due to:

  • Higher raw material costs
  • Complex manufacturing process
  • Limited qualified producers
Selection Guidelines

Decision factors should include:

  • Budget constraints: PPGI offers economic advantages
  • Environmental conditions: PPGL excels in harsh climates
  • Project duration: Long-term investments favor PPGL
  • Thermal requirements: High-temperature applications require PPGL

Both materials deliver reliable performance when selected appropriately for their intended environment and usage conditions. The choice ultimately depends on specific project requirements and operational parameters.